The Prosthetics and Orthotics Podcast Brent Wright and Joris Peels

Join us on an additive journey, exploring the present and the future of 3D printing through the eyes of Grant Michael of Worth Additive Group as he builds his way from a MakerBot Thing-O-Matic to a broad knowledge-base of 3D scanners. He guides a path through our industry into the promising future for additive technologies, especially as it pertains to the orthotic and prosthetic profession. Be prepared, the future may not be what you think!

But more than a glimpse of things to come, this episode is a lesson in the nuts and bolts of 3D.  From the appropriateness of starting small with 3D projects, to the learning that happens on the way from idea to object, we go there. We then move and groove with the motion capture of 3D scanning, taking you through the marker dance that results in the reverse engineering that can make the production of a figurine as literal as that of a Hugme pillow. This is your after-school elective shot that will lead you to the sweet zone of 3D production.

We wrap up with a discussion about how to maximise the technology’s huge potential. Learn about the surprisingly little-used world of metal printers, find out how to choose the right contract manufacturing partner with expertise in quality control and understanding materials, and discover how networking is your secret weapon. Towards the end of the episode, we help you understand more about the intricacies of FDM metal printing, as well as the importance of working with service providers.

Special thanks to Advanced 3D for sponsoring this episode.

In this episode of the Prosthetics and Orthotics Podcast, hosts Brent and Joris engage with guest Jeff Denune to explore his extensive background and developments in the prosthetics and orthotics field. Denune shares his journey from his initial involvement in the field, influenced by post-WWII prosthetics professionals, to his adoption of cutting-edge technologies like CAD for socket design. The discussion covers the progression from traditional methods to advanced digital fabrication techniques, emphasizing the impact of 3D printing and CAD in creating more effective and personalized prosthetic devices.
The conversation transitions to the nuances of patient care within the field, highlighting the importance of customizing treatment plans and prosthetics to individual needs. Denune discusses various socket designs, including ischial containment and sub-ischial techniques, illustrating the critical role of personalization in enhancing patient comfort and mobility. The hosts and guest also delve into the evolving landscape of prosthetics, discussing potential advancements and the integration of new technologies like powered exoskeletons and myoelectric devices.
Lastly, the podcast touches on the future of prosthetics and orthotics, contemplating the balance between large-scale manufacturing and boutique-style patient care. Denune advocates for a patient-centered approach, stressing that successful outcomes hinge on understanding and addressing each patient's unique situation. The episode concludes with reflections on the importance of innovation and adaptability in the field, encouraging professionals to embrace new technologies while maintaining a strong focus on individualized patient care.

Brought to you by Advanced 3D.

In this engaging episode of the Prosthetics and Orthotics Podcast, we engage in a deep dive into the dynamic world of prosthetics and orthotics. We kick off the discussion with a look at the industry's trend towards consolidation, examining how major players are expanding their reach through strategic acquisitions and vertical integration. This conversation sheds light on the operational strategies that are reshaping the industry, particularly in the context of insurance reimbursement and cost management.
The episode then shifts focus as Linda Calabria, a seasoned expert with a rich background in marketing, joins the conversation. Linda shares her intriguing journey into the prosthetics and orthotics field, revealing how her passion for marketing and storytelling led her to this specialized sector. Her insights provide listeners with a fresh perspective on how marketing and product management can drive innovation and improve patient outcomes in this niche market.
Throughout the discussion, Linda emphasizes the importance of understanding the unique needs of various stakeholders in the industry, from clinicians and insurance providers to the end-users themselves. She delves into her experiences with multiple companies, discussing the challenges of launching new products and the critical role of regulatory compliance and quality management.
Listeners will also benefit from Linda's practical advice for startups and small businesses in the industry. She highlights the power of digital platforms like LinkedIn and Instagram for building brand presence and establishing thought leadership. Moreover, Linda stresses the necessity of having a clear strategy and understanding the intricacies of market entry, especially for companies looking to break into the U.S. market.
This episode is not just a discussion; it's a masterclass in navigating the complexities of the prosthetics and orthotics industry, offering valuable lessons on innovation, marketing, and strategic planning. Whether you're a seasoned professional, a newcomer to the field, or simply curious about the intersection of healthcare and technology, this episode provides a comprehensive look into the challenges and opportunities that define the prosthetics and orthotics landscape.

This episode is brought to you by Advanced 3D.

We are excited to talk with Sean McKale from Becker Orthopedic about making  orthotic devices. Our chat will explore how these devices are designed and their impact on people's lives. Sean will share his journey from athletic training to orthotics, discussing the challenges and successes in creating customized devices to improve mobility.


We'll look at the clinician's role in creating orthotics, focusing on achieving alignment and comfort. Our discussion with Sean will cover the importance of communication in the orthotic creation process, tackling issues like pressure points, and the value of patient feedback. We'll also discuss how new technologies, such as 3D scanning and printing, are advancing the field, offering more precise and tailored care.


To conclude, I'll share insights from our conversation with Sean, expressing gratitude for the exchange of ideas. We'll examine how research, innovation, and a balance of support and freedom are vital for better patient outcomes. Listeners will gain an understanding of the detailed process behind orthotic design, its function, and the personal touch that guides patients' recovery.

Special thanks to Advanced 3D for sponsoring this episode.

Explore Mike Astilla's journey from clinician to innovator in the prosthetics and orthotics (O&P) field with his invention, Limbguard. Learn how this innovation is changing amputee limb care during the healing phase. This episode delves into Mike's transition from clinician to entrepreneur, transforming an O&P practice into a business focused on products.


We'll discuss business growth, emphasizing the importance of strong relationships and partnerships. Hear stories about building connections and how they influence a business's story. Learn about prototyping's role in turning ideas into tangible products and clarifying complex concepts.


We'll also touch on improving clinic efficiency and the emotional side of selling an O&P business. Find out how Kaizen and lean methods can improve your practice and the feelings involved in selling a business you care about. This episode offers personal insights and forward-looking discussions in the O&P field, aiming to inform and inspire the next generation of entrepreneurs.

This episode is brought to you by Advanced 3D.

 As the trade show season approaches, we reflect on the balance of professional enthusiasm and personal moments, like cheering from the stands at a child's baseball game. Brent and Joris also peek into the future of prosthetic manufacturing, highlighting Coyote's groundbreaking vase mode printing components that could reshape our industry.

Embarking on a transformative journey, we trace one individual's path from graphic design to touching lives in the O&P field. Drawing from the creative wells of East Carolina University's art and design program to a personal studio, the narrative weaves through the inspiration found in family disability experiences, leading to a career where design principles meet patient care. The conversation delves into the extra education required for this impactful profession and the role problem-solving plays in the heart of human-centered healthcare.

Then, we dissect the decision-making behind educational paths in the O&P industry, including the merits of specialization within this fascinating field. We share the story of Dale Schneider, whose foray into 3D printing began in a home studio and helped him with an internship. Dale's experience underscores the importance of precision, networking, and a willingness to embrace new technologies, like the shift from bulky 3D scanners to sleek iPhone apps. Join us for a heartfelt discussion that not only sheds light on professional choices but celebrates the spirit of innovation and personal dedication that define the O&P community.

This episode is brought to you by Coyote.